Injection Molding Service

From initial concept to final delivery, our comprehensive services cover every step of the product development process.

Injection Molding

At XM Group, we offer industry-leading Injection Molding Services that deliver high-quality, durable plastic parts at scale. Whether you’re prototyping a new design or moving into full-scale production, our advanced injection molding capabilities are designed to meet your needs with accuracy, speed, and cost-efficiency.

Our Injection Molding Capabilities

Maximum Part Size: Up to 500 x 500 x 500 mm (19.7 x 19.7 x 19.7 inches)
Minimum Part Size: As small as 5 x 5 x 5 mm (0.2 x 0.2 x 0.2 inches)

Standard Tolerance: ±0.1 mm (±0.004 inches)
High Precision Tolerance: ±0.02 mm (±0.0008 inches) for critical dimensions

Prototype Molds: Low-cost molds for small batches and testing.
Production Molds: High-quality steel or aluminum molds for large-scale production.
Multi-Cavity Molds: For high-volume production with consistent quality.

Clamping Forces: Ranging from 50 to 500 tons, allowing for the production of parts with a wide variety of sizes and weights.
Shot Sizes: From a few grams to several kilograms, catering to both small and large components.
Precision Controls: Advanced machines with real-time monitoring ensure consistent quality and tight tolerances.

We offer a variety of post-processing options to enhance the functionality, durability, and aesthetics of your prototypes.

Surface Finishing: Sanding, polishing, bead blasting
Painting and Coating: Custom colors and textures
Laser Engraving: Adding logos, serial numbers, or other markings

Every part we produce undergoes rigorous inspection to ensure it meets your specifications and our high standards.

Inspection Equipment: We use advanced tools such as CMM (Coordinate Measuring Machines), micrometers, calipers, and optical comparators.
Certifications: Our quality management system complies with ISO 9001 standards.
Testing Capabilities: Dimensional inspection, surface roughness testing, hardness testing, and more.

We understand the importance of timely delivery and offer flexible lead times to meet your project deadlines.

Prototyping: As fast as 2-5 days for standard parts.
Low-volume Production: Typically 5-15 days, depending on part complexity and quantity.
Expedited Services: Available for urgent projects, with lead times as short as 24-48 hours for simple parts.

The lead time depends on the customer’s requirements. For Urgent cases can be given more priority, based on customer needs.

To provide a complete manufacturing solution, we also offer:

Design for Manufacturability (DFM): Our engineers optimize your design for Cost-effective and efficient production.
Assembly: We can assemble multiple components into a finished product.
Packaging: Custom packaging options to protect your parts during shipping.

Materials We Work With

ABS

Overview: A tough, impact-resistant plastic often used in consumer products.

Applications: Automotive parts, electronic housings, and prototypes. ABS is commonly used for rapid prototyping and Low-volume production due to its ease of molding.

Overview: A strong, impact-resistant, and transparent plastic often used as a glass substitute.

Applications: Lenses, safety equipment, and electronics casings. PC is ideal for injection molding and rapid prototyping due to its strength and clarity.

Nylon

Overview: A durable, flexible plastic known for its wear resistance and high mechanical strength.

Applications: Gears, bearings, and mechanical parts. Nylon is suitable for CNC machining, injection molding, and Low-volume production.

PMMA

Overview: Also known as acrylic, PMMA is a transparent plastic with good UV resistance.

Applications: Display windows, light fixtures, and lenses. PMMA is commonly used in CNC machining and rapid prototyping for transparent parts.

POM

Overview: Known for its high stiffness, low friction, and excellent dimensional stability.

Applications: Precision gears, bearings, and other mechanical parts. POM is often machined for precision components in Low-volume production.

PEEK

Overview: A high-performance thermoplastic with excellent chemical resistance and mechanical properties.

Applications: Aerospace, medical devices, and high-performance engineering components. PEEK is commonly used in CNC machining and 3D printing for demanding applications.

Overview: A versatile, chemical-resistant plastic commonly used in lightweight applications.

Applications: Automotive parts, packaging, and consumer goods. PP is used in injection molding and Low-volume production due to its flexibility and ease of processing.

PTFE

Overview: Known for its exceptional chemical resistance, low friction, and high temperature resistance.

Applications: Seals, gaskets, and non-stick surfaces. PTFE is often used in CNC machining and Low-volume production for applications requiring extreme chemical resistance.

Surface Finishing Options

At XM Group, we know the right surface finish is key to enhancing your product’s performance, longevity, and marketability. Our extensive finishing services not only elevate the appearance of your parts but also provide functional improvements that enhance durability and resistance. Whether you need a smooth, polished finish or a tough, corrosion-resistant coating, we offer a wide range of finishing solutions customized to meet your exact requirements.

Coating

Painting provides a protective and decorative coating to metal and plastic parts, offering excellent color options and surface protection. This process improves resistance to environmental factors such as UV exposure and corrosion, making it ideal for automotive, industrial, and consumer applications.

powder coating

Powder coating applies a durable, protective layer of color to metal parts, offering superior resistance to corrosion, wear, and fading. This eco-friendly process ensures a smooth, even finish, making it ideal for parts that require a strong, long-lasting surface, often used in industrial and consumer goods.

Bead Blasting

Bead blasting uses fine media to create a uniform, matte surface finish by removing surface imperfections. This technique enhances the texture and appearance of metal parts, offering a refined, consistent look, often used for cosmetic finishes or surface preparation before other treatments like painting or anodizing.

Electroplating

Electroplating applies a thin layer of metal, such as nickel, chrome, or gold, onto a part’s surface to improve corrosion resistance, wear protection, and appearance. This process is widely used for both decorative and functional purposes in industries like electronics, automotive, and jewelry.

Polishing

Polishing is a finishing process that smooths and shines metal surfaces, enhancing appearance and reducing friction. It creates a mirror-like finish by removing scratches and imperfections, often used in High-precision components, decorative parts, and products where aesthetic quality is critical.

Laser Engraving

Laser engraving uses a focused laser beam to etch precise, permanent markings onto the surface of parts. This process is ideal for creating detailed logos, serial numbers, and barcodes on metals and plastics, offering durability and clarity for branding or traceability purposes.

Silkscreen Printing

Silkscreen printing is a versatile technique used to apply ink to flat or curved surfaces, creating sharp, durable graphics and text. This process is widely used for branding, labeling, and decorative purposes on parts and components, commonly seen in electronics, consumer goods, and industrial equipment.

How It Works

Our streamlined process ensures precision, efficiency, and complete satisfaction at every step.

Consultation what you need.

Our engineering team carefully reviews your CAD files, technical drawings, and specifications, engaging in detailed discussions about material choices, tolerance requirements, and surface finish needs.

Quote and order confirmation

You’ll receive a comprehensive quote that includes all specifications, deliverables, quality standards. Upon your approval, we move into the confirmation phase where all project details are thoroughly reviewed and finalized.

Manufacturing & quality control

During production, we maintain rigorous quality control through continuous monitoring and inspection processes. Our state-of-the-art CMM equipment verifies critical dimensions, while expert technicians conduct thorough surface finish inspections.

Why Us

At XM Group, we don’t just manufacture parts—we accelerate innovation. Our capabilities in CNC machining, 3D printing, sand casting and more allow us to use the best process for every single part of your project. Here’s why industry leaders trust us as their End-to-end prototyping and precision manufacturing partner.

End-to-end Capabilities

Simplify your supply chain. We combine sand casting, multi-axis CNC machining, industrial 3D printing, and precision gear manufacturing under one roof. No juggling vendors. No compatibility gaps.

Flexible On-demand Production

Whether you need 1 prototype or 500 bridge-production units, our flexible capacity grows with your project—without sacrificing speed or precision.

Fast Turnaround

Get functional prototypes and pre-production samples fast. Our integrated processes—from industrial 3D printing to 5-axis CNC machining—slash lead times while maintaining rigorous quality standards.

Let's make manufacturing simpler, faster, and more efficient.

Join us at XM Group as we shape the future of manufacturing through smart, integrated production. Together, we’ll transform your ideas into tangible, innovative solutions that drive progress across industries.

Frequently Asked Questions.

What is the lead time for your services?

Lead times vary depending on the service and project complexity. Rapid prototyping can typically be completed within a few days, while more complex manufacturing projects such as Low-volume production or tooling may take longer. Once we receive your project specifications, we’ll provide a detailed timeline.

What materials do you work with?

We offer a wide range of materials for various manufacturing processes, including:

Metals (Aluminum, Steel, Titanium, etc.)
Plastics (ABS, Nylon, Polycarbonate, etc.)
Composites and specialized materials depending on the application. We also provide material consultation to help you select the most suitable materials for your project.

How do I submit a project for manufacturing?

You can easily submit your project by contacting us via our Contact Us page or by emailing us directly. Provide us with your design files, material requirements, and any specific instructions. Our team will review the details and get back to you with a quote and timeline.

What file formats do you accept for design submissions?

We accept a variety of file formats for design submissions, including:

STEP (.stp, .step)
IGES (.igs, .iges)
STL (.stl)
SolidWorks (.sldprt)

If your file format is not listed, you can package all files into ZIP format and send to us. Feel free to contact us for any questions about our service

Can I request a custom finish or post-processing for my parts?

Absolutely! We offer a wide range of surface finishes and post-processing options to enhance both the appearance and functionality of your parts. Whether you need polishing, anodizing, painting, or another specific finish, we can accommodate your requirements.

Injection Molding Service